Special, v-groove joints are formed at the back of each box and narrow, vertical slots cut, for the insertion of concealed metal hinges. The v- groove joints are designed as special features, to 'stop' the lids in a 90-degree vertical position, when opened. Traditional recessed, surface mounted and special stop hinges can also be used.
After the hinges are fitted, your customized boxes are fine sanded on a special sanding machine to ensure all surfaces are smooth and even. They are then taken to the spraying booths, for spraying with beautiful natural wood and colour stains, vibrant block colours, or with clear lacquer finishes.
Alternatively, they will be taken to a special finishing room, for hand painting, carving, pyrographic decoration or other specialised finishing, to meet your specification.
After spraying, your boxes are dried on special drying racks, for two or three days and then the inside edges lacquered, stained or painted by hand, with special sponge squeegees.
All remaining ironmongery, such as metal catches, stays and handles are then fixed in position. When all of this is completed, the silk, flock, or hessian fabric linings will be fitted onto moulded inserts in the base and lids of your boxes, where required.
Finally, if specified, your custom wooden boxes are carefully overprinted, with text or logos, to provide the final, finishing touches. They are then ready for final quality inspection and checking.
Polmac (UK) Ltd is committed to supplying you with high quality customized, wood presentation boxes, gift boxes and packaging, every time you place an order with us. So, we ensure your boxes are individually inspected by our dedicated quality control team prior to despatch, to guarantee the quality standards that have made our name.
After inspection, each personalised wooden box is individually wrapped in white paper to prevent chafing in transit, packed in five-layer, impact-resistant, corrugated cardboard cartons and then taken to the loading bay where they are shrink-wrapped and palleted, ready for shipping by lorry transport.